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Cellular Light Weight Concrete (CLC) is a version of lightweight concrete that is produced like normal concrete under ambient conditions. It is produced by initially making slurry of Cement + Sand (optional) + Fly Ash (constituting 26% - 34 % content) + water, which is further mixed with the addition of pre-formed stable foam in an ordinary concrete mixer under ambient conditions. The mixture is either poured or pumped into assembled moulds of blocks or form-work of reinforced structural elements or poured onto flat roofs or voids for thermal insulation or filling. The foam imparts free flowing characteristics to this slurry due to ball bearing effect of foam bubbles enabling it to easily flow into all corners and compact by itself in the moulds/forms without requiring any kind of vibration or compaction.

This Cellular Lightweight Concrete (CLC) can be produced in a wide range of densities from 400 kg/m3 to 1,800 kg/m3 to suit different applications: -.

    The lower densities of 400 –600 kg/m3 are ideal for thermal insulation applications. CLC’s fire, termite, water-proofing feature and environment friendliness make it a far superior alternative to the commonly used Thermocole, glasswool, woodwool etc.
    The density range 800-1000 kg/m3 is utilized for making pre-cast blocks (600x200x100/150/200/225 mm) for non-load-bearing walling masonry in framed structures.
    The CLC range from 1200kg/m3 (Crushing strength 65 kg/cm2) to 1800 kg/m3 (Crushing strength 250 kg/cm2) is structural grade material utilized for:-
        (a) In-situ casting of structural (load-bearing) walls and roofs of low rise individual or group housing schemes. or
        (b) Manufacture of reinforced structural cladding or partitioning panels. Or for
        (c) Making pre-cast blocks (600x200x100/150/200/225 mm) for load-bearing walling masonry for low-rise buildings.

CLC Features

    Savings in Structural Foundation
    Reduction Of Dead Load
    High Thermal Insulation
    Good Sound Reduction
    Less Water Absorption
    Enhances Carpet Area
    Fire Protection
    Earthquake Resistant
    Eco Friendly
    Faster Construction
    Savings in Mortar & Plastering
    Ease of Workability